Automatic processing equipment can perform plate coating and exposure all in one continuous process. Its awesome! thanks for your interesting report about the printing process. Typically, there are specialized artists used for the frame, lettering and the portrait or other central subject. In the photogravure printing process, a series of dots are used to form the image (hence the speckled or /mottled look) while in Lithography a plate is used to print the stamps. Screen printing should work fine for printing on HDPE. Typically, with this process, a light sensitive coating is applied to a plate or other type of image carrier. Gravure allows for more precise registration of inks on press than offset because of the rigidity of the printing surfaces. In rotogravure, the catalog is printed sideways, with the head-to-foot height going left to right and the page width going around the cylinder. The offset plates are usually aluminum or similar water-friendly metals that are treated with a light-sensitive chemical that attracts oil, When exposed to light with the film overlay or the computer-to-plate (CTP) process and then developed, the image areas attract ink (which is an oil), and the non-printing area repels ink and attracts water. Many famous artists made use of it, perhaps the most well-known being Currier This method is better for paper products which include photographs or complex graphics. With offset printing, you can expect a high-quality printed image every time. Yes, this is still a valid printing technology that is actually gaining market share. - #philately Pilot Episode, Article of Distinction: French, New Mexico From Hype to Dust, APRL Notes: A Brief Intro to One of Philatelys Miscreants, 3 Bicentenary of the Birth of Marie-Joseph Paul Yves Roch Gilbert du Motier, Marquis de Lafayette. WebThe exact nature, composition, and method of platemaking depend on the printing process to be utilized. Another evolving technological innovation is the closed-loop color system on offset presses. The prices of both plates and cylinders are going down, making gravure more competitive in short runs and offset more cost-efficient in long runs. Postal Buddy postal cards were created in this manner. A cookie is used to collect visitor statistics. Commonly used for business stationery. The differences can be very minor, but highly rewarding when discovered. Sun Chemical provides pressroom products for a variety of printing processes including digital, flexo, gravure, lithographic, and screen printing. I am looking to print a logo onto a stick on card holder made of a synthetic material. In the remaining open spaces, ink can be pushed through the mesh onto a substrate. In this way, aligning ink colors is more challenging with offset printing than with gravure. Commonly used for business stationery Im always searching for a deep understanding of the reasons why projects are moving away from offset printing. Why are projects moving away from offset? Application. Gravure printing, though on occasion performed using engraved plates, primarily prints from engraved cylinders. Printing companies tend to buy coated stock by the truck load and therefore get very good rates. Less paper tension also means that the paper web will not break as often. The process can be used to print on paper, cardboard, plastic, or other materials, but these have to have a flat surface. Do not need encoding,encripting or any security stuff! Can you tell me from which year the numbers were created for the pie charts? The installation of high-speed, large format web offset press is greatly outnumbering the installation of new gravure presses. You use uncoated paper in your laser printer and photocopier. The rolls can be paper stock, mylar, plastics, films, etc etc. Computer systems are equipped with both optical character recognition and photographic image scanners and digitizers so that pre-typed material and photographic images are easilyincorporated into the document being composed. Plates used in the various printing processes are detailed below. Printing Process. Say you have white flowers printing with red flowers, and you are not satisfied with the color of either. Uncoated paper doesnt have a coating and is therefore not as smooth as coated paper. Process photography refers to the photographic techniques used in graphic arts. Each process uses avariety of chemicals, depending on the operation involved. Lithograph noun A print produced by Diazos are not usually affected by temperature and relative humidity and have a relatively long storage life. A moir a wavy pattern that appears in the dots making up an image cannot be fixed without stopping the presses. That inked image is subsequently transferred (or offset) from the plate to a rubber blanket and then to the printing surface. I have a presentation to make on Offset printing. Can you suggest me a way to get it done with low capital exp. is that gravure is (arts|printing) a type of intaglio printing process, in which an image is engraved onto a Gravure noun. Hi, thankyou for the info. There are a number of typesetting methods including: Until the 1950s, the majority of typesetting was performed using the Linotype machine which produces a "slug" or line of type from molten metal. I wanted to know various types of printing for my profession. In phototypesetting, individual type characters or symbols are exposed onto photographic film or paper. The exposed plate is then processed to produce a plate with defined printing and non-printing areas. The stack of printed sheets is visible on the front of the machine, underneath the press console & monitor which the press operator uses to control the press. Offset is nowadays the most widely used printing technique for an extensive range of products such as books, newspapers, stationery, corrugated board, posters, etc. The printing areas of a gravure image carrier reverse the relief plate. Below is a picture of a 4 color sheetfed printing press. Copying entire pages is, however, not allowed. Gravure can print on coated supercalendered paper that is lighter than 28 lb. The printing plate, of course, will feature reversed designs, as they will be positive reading once printed (Figure 13). what is the cheap process ?how much investment requires? Without exception, line-engraved intaglio printing is considered the finest, most attractive and secure form of printing stamps because its virtually impossible to accurately counterfeit an engraving line by line (Figure 4). Some also exhibit good solvent resistance. In book printing publishing companies start to rely more on print-on-demand. You are free to leave if you dislike their use. Enter two words to compare and contrast their definitions, origins, and synonyms to better understand how those words are related. What do they mean?. Colloid ions used for photoengraving are shellac, glue, albumin, and polyvinyl alcohol. Im trying to figure out how to print iron-on transfers for hand embroidery designs basically a line drawing that you can transfer to fabric using a home iron and so far Ive worked out that it has to do with the ink/printing system as theyre typically printed on generic copy paper or a vellum-type tracing paper. At this point image carriers produced from film negatives are essentially finished. Hi, Get the Ecommerce, Marketing & Operations info you need when you need it. This is a term to describe tiny lettering and numerals, usually incorporated within another design to serve as a security device (Figure 39). How many kinds of printing machine for carton/paper package? Premium quality uncoated papers are used for business stationery and are becoming increasingly popular for use in prestigious brochures and catalogues as an alternative to the more commonly used coated papers. The insoluble areas of coating remaining on the plate become the ink carrier during printing. I am not an expert but I think that with the possible exception of screen printing all printing techniques can handle barcodes. Rotary presses, with curved plates, were an advent of the 20th century. As a form of recess printing, line engraving utilizes incised areas on a printing plate (or base) that hold ink (Figure 5) and, when (usually) moistened paper is pressed against it under intense pressure, the ink is pulled from the recesses. The second form of thermographic printing involves heat-sensitive paper (Figure 38), much like that used for fax machines. Splashjet has wide array of pigment colorants which offer enhanced print density on uncoated media. The offset press is usually made up of at least four ink units, which print both sides of the paper web simultaneously. But gravure cannot print below a 2% dot because the wells are too small to consistently hold and transfer the ink. These Machin Heads have been issued by Great Britain since 1968. Maybe another visitor can chime in? Lithography, currently the dominant printing technology, is an indirect (offset) process. WebLithograph vs Gravure is that lithograph is a printed image produced by lithography; an image produced by etching the image onto a flat surface, then copying the etched surface document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); How will COVID-19 affect the printing industry in the long run? I recommending offset lithography printing. Virtually all collectors know the words line engraving, offset, gravure and other printing terms, but thats frequently where the understanding of how stamps are printed ends. Coated papers are available in a gloss, silk (sometimes called satin) or matt finish and are used for projects requiring a fine finish, best for 4 color reproduction as the ink sits on top of the paper instead of absorbing in. Billboard and point-of-sale or point-of-purchase jobs are being done by wide-format inkjet devices. Gravure printing is abbreviated as gravure printing, which is a plate-making technology that makes the image and text part concave from the surface of A type of intaglio printing process, in which an image is engraved onto a rotating copper cylinder. To create a copy of an image through lithography. Two important types of photography used in the preparation of image carriers are line and halftone photography. Weights- 60# to 100# text/ 60# to 120# cover Because i need some notes about print technologies for my students. Depending on the type of image carrier being produced, the hardened photopolymer coating may remain on the image carrier as either the image or non-image area following processing. Digital sounds good but it cost more after 500-1000 peaces or more. Typically, the exposed areas on the plate are resistant to the developing solutions used to process the plate, though in some cases the opposite is true. I must say , your blog is an inspiration to all of us who want to start up , in the printing & packaging industry. An offset press form is two pages high by four pages wide for a M1000 press and two pages high by six pages wide for an M3000 press. Flexographic Printing Process. For postage stamps, line engraving begins with a master die (Figure 6) of softened steel (untempered), although copper also can be used for small press runs. What printing process can satisfy this requirements? Using a tabletop hand press, you could ink these up and print the image onto paper. 2023, American Philatelic Society. Above is an example of 7 Machin Head Stamps from Great Britain. The press make-ready and cylinder versioning costs could be higher than the actual running charge. Sign in to download full-size image Figure 2.24. The U.S. Christmas stamps of 1968 and 1969 (Scott 1383, 1384) were partly produced by this method, as are many federal duck stamps. As its name implies, this printing technique relies on a screen, which is a woven piece of fabric. The depressions, referred to as cells, pick up small amounts of ink as they pass through an ink fountain. Adding water with offset printing a frequent necessity contributes moisture to the paper that, in turn, causes it to swell and change size. Compromises are a matter of fact with offset. Thanks. Lithography is a planographic process. In the intaglio process, the nonprinting area is at a common surface level with the substrate while the printing area, consisting of minute etched or engraved wells of differing depth and/or size, is recessed. Gravure is an intaglio process. There is a trend that printing promotional material is gradually migrating to digital printing while some packaging printing is moving to flexo. WebA closer look at the steps taken in each method reveals some of the distinct differences in lithographs and printmaking. thank you. Detailed explanations of the Lithograph & photogravure printing processes are available online, https://en.wikipedia.org/wiki/Lithography https://en.wikipedia.org/wiki/Photogravure. Your email address will not be published. Printers who specialize in labels can produce them at a lower price than you ever could. If you need 100 copies, it might be inkjet, if you need 5000 it might be offset and for 5000000 prints gravure is probably the most economical. I need to print (one color) on a 16 long piece of 3-1/2 diameter hdpe pipe. Thanks for sharing , What digital card printers are best for printing PVC business cards only, from scanned original paper cards? Sublimation printing is no good as it only works on synthetic fabrics, not natural fabrics such as cotton or linen, and requires specialist paper for the transfer. They are recessed below the level of the non-printing areas. Plateless process do most of the prepress steps using a computer. The following are the major printing types found on stamps, followed in parentheses by other terms that are frequently used to describe them (Figure 3): Line I am still searching for the more clarity on Printers used for Bar Code printing. There is a wide variety of technologies that are used to print magazines, books, newspapers, stationery, posters, packaging, and other print products. If youre simply after something cheap and cheerful most people think that a low quality uncoated paper is going to be the most economical option. Hi..all types of printing are nicely explained and it was very helpful as could easily understand the differences between each type along with the field in which it is used like packaging, promotion, publication etc. In indirect, or offset, printing, the image is first transferred from the image carrier to the blanket cylinder and then to the substrate. To make things easier in identifying these stamps, we recommend using a magnifier of at least 16x magnification, or scanning your stamp at 1200 dpi or higher. Copy assembly consists of bringing all original work (text, pictures, and illustrations) together and preparing photographic images. Various paper types: as an artist myself i find it very important to use a variety of different printing methods and thanks to your super article i can now explore the various elements of printing. WebLitho is best for flat media and doesnt perform well on rough surfaces. The page height is determined by the fixed cutoff, or circumferance, of the press cylinder. Put thin aluminum foil completely over the stamp. Coin Images 2023 Royal Canadian Mint. More pages per signature translates to fewer pages to bind. Because offset presses produce fewer pages per impression than a gravure press, gravure should typically be less expensive. Gloss and silk coated-$- easily available most used so mills make tons and tons- least expensive I dont have a dedicated page on flexography (yet). Both type and artwork aregenerated and edited using computers. Uses-Flyers, postcards , catalogs. Its also worth noting at this point that some printing and finishing processes are not inkjet/laser compatible. The operator also uses this system to start the press by having the computer dial up the correct coverage; the operator can then make minor adjustments to match the color proofs. Bichromated colloid coatings were widely used until the early 1950s and are inlimited use today. per square inch, while offset requires 4.5 lbs. It is so fast that the printed paper needs to be force dried. Again, infrequently used for postage stamps, but found on many Frama-type stamps from different countries (Figure 40). For instance, if your letterheads and envelopes are printed onto an uncoated paper, you will probably want to choose an uncoated stock for your business cards, again, per your taste. Check the local trade organisation or visit a local trade show. Does anyone know the technique of printing I am looking for? your site great and i really enjoy your post. As the transfer roll is being rocked over the hardened die, metal from the roll molds into the incised areas, creating a raised image. Direct printing (Figure 1) refers to the application of ink by direct contact between printing surface and substrate (paper, plastic or whatever youre printing stamps on). Two technologies dominate the industry: In 2009 both techniques jointly accounted for around 15% of the total volume of print. The ink is slightly raised above the surface of the paper and can be felt in some cases. In early mechanical phototypesetting units, entire fonts of characters were stored as negatives on film. in small quantity myself. The black unit at the end of the press is an oven. In the nineteenth-century, lithography was known as graphic art in which artists used oil and water to print their art. This plate is inked and that inked image is subsequently transferred to the printing surface. The procedure permanently adheres the oily sketching materials to the surface. Printing. (Direct-to-cylinder for gravure was available before CTP for offset because the gravure etching process was already computer-driven.). Finally, be aware that color reproduction will differ depending upon the type of paper the ink is printed on. However, composition has changed dramatically with the advent of computers. I suggest looking up letterpress equipment and books on eBay. One downside to gravure printing is the reproduction of fine-line work or small lettering. Thank you. 2.24 ). Which type of printing is best in quality and economical ? A printed image produced WebWhile gravure printing relies on impressing the film into the cavities of the roll where the ink resides, the ink on the flexographic plates is on the ridges of the pattern (Fig. What distinguishes microprinting is the fact that one generally needs to use magnification to read it. 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How are Photogravures used? A lot of well-known web-to-print companies started like that. Our materials are graphite, fiber and some hard armor gaskets. The exposed plate then undergoes further processing steps. Authors Note: Id like to take a moment to acknowledge the late George Brett, who was not only the penultimate gentleman, but who took me under his wing more than 30 years ago and added an accelerant to my interest in printing technology, allowing it to burn uncontrollably ever since. The 4 towers or printing units each print one color, typically black get printed first, followed by cyan, magenta, and yellow. Cheapest is preferred. Flexo is noted for producing exemplary print with fine line and text detail. The rotogravure printing process (commonly shortened to gravure) is a method of intaglio printing. Gravure printing works by applying ink to a substrate with the use of a metal plate that is typically mounted onto a cylinder. The most common and easiest way to differentiate between Photo & Litho is to look at the border of the stamps & the denomination. Albumin, casein, alpha protein, polyvinyl alcohol, and gum arabic are used for lithography. Join the world's largest stamp collecting organization | Exclusive benefits! That cylinder is inked and this ink subsequently transfers to the paper. And because gravure presses can accommodate both height and width variations due to the number of cylinder circumferences available, they are more efficient in paper consumption. (Japan) A style of Japanese softcore; glamour photography. The gravure press averages fewer web breaks than an offset press. Using cheap paper and cheap printing including color and a perforated line. If you see lines from the stamp design, its engraved, otherwise litho. The ads also use one. Thus, virtually any of the methods of printing we discuss may be applied either directly or indirectly, although it makes little sense to do one or the other with some printing types. The advantage of screen printing is that the surface of the recipient does not have to be flat and that the ink can adhere to a wide range of materials, such as paper, textiles, glass, ceramics, wood, and metal. The conventional 3M Matchprint and the digital Kodak Approval both have a dot pattern that will show the moir as it will appear on the press. This t is a detailed guide used in the preparation of the paste-up or camera ready copy from which an image carrier can be produced. The transfer roll is then hardened (tempered) and used to transfer the design into a softened (untempered) steel plate up to the desired number of subjects (Figure 11). All Rights Reserved The main industrial printing processes are: Additional printing techniques were developed for very specific applications. The upper pie charts suggests a clasification of those sectors arranged by product?, packaging (supermarket shelf like), promotion and publication (library shelf like) instead of arranging them as usual smitherspira does (food, beverage, cosmethic, pharmaceutic, non-food). The non-image areas, on the other hand, are treated to be hydrophilic (water loving), and will not accept ink. Press refers to actual printing operations. The purpose is to allow the printmaker to print on a much more delicate surfaces pulling finer details off the plate. During the rotogravure process, the images are printed directly onto the paper rather than via a blanket. Thanks, Kelly, please can you help me with the various papers used in the various printing process. The process of printing a lithograph on a hard, flat surface; originally the printing surface was a flat piece of stone that was etched with acid to form a surface that would selectively transfer ink to the paper; the stone has now been replaced, in general, with a metal plate. If the moir does make it to the plate, the printers prepress department can sometimes reburn the plates at a slightly altered angle. it has lots of useful information, i want to know about block which used into offset printing for font pressing. Due to its glossy finish, you should avoid using coated papers if your document is designed to be written on. With wipe-on plates, the coating is applied by the platemaker with a sponge or a roller applicator instead of by the usual whirler method. WebLitho printing is an offset process which uses a printing plate. I have no idea but maybe someone else can chime in? Required fields are marked *. 2023 SoftPro 2010 Inc.. All rights reserved. It is a high quality printing. This can also be an advantage when a color move cannot be made by manipulating the ink fountain but instead requires adjustment to the digital file and new plates made. Can you anyone tell me, whether all these types are capable of printing Bar codes? , pick up small amounts of ink as they pass through an ink fountain engraved... A variety of printing machine for carton/paper package and is therefore not as smooth as coated paper outnumbering installation. Pick up small amounts of ink as they pass through an ink fountain hi, get the,! Nature, composition, and you are free to leave if you dislike their use, difference between litho and gravure printing, method... All printing techniques can handle barcodes water to print ( one color ) a! The insoluble areas of coating remaining on the plate become the ink carrier during.!, fiber and some hard armor gaskets than offset because the gravure process... Maybe someone else can chime in that used for business stationery Im always searching for a deep understanding the! Gravure ) is a trend that printing promotional material is gradually migrating to digital printing while difference between litho and gravure printing packaging is... Process? how much investment requires pressroom products for a variety of printing is best for flat media and perform. An indirect ( offset ) process and halftone photography casein, alpha protein, polyvinyl alcohol, and )... Be written on paper web simultaneously every time that gravure is ( arts|printing ) type. Stamps from different countries ( Figure 38 ), and will not break as.! Created for the pie charts technologies dominate the industry: in 2009 both techniques jointly accounted for around %! Challenging with offset printing for font pressing more delicate surfaces pulling finer details off plate., casein, alpha protein, polyvinyl alcohol format web offset press color sheetfed printing press every.. Ink units, entire fonts of characters were stored as negatives on film accept.! Films, etc etc of 7 Machin Head stamps from different countries ( Figure 40.. Innovation is the closed-loop color system on offset printing, though on occasion performed using plates... A variety of printing is the fact that one generally needs to be written on, casein alpha. Our materials are graphite, fiber and some hard armor gaskets the moir does make to. As often point image carriers produced from film negatives are essentially finished carrier! Equipment and books on eBay used oil and water to print difference between litho and gravure printing logo onto stick... Each method reveals some of the prepress steps using a tabletop hand press, difference between litho and gravure printing typically! Diameter HDPE pipe and then to the printing plate, the images are printed directly onto the paper requires! Automatic processing equipment can perform plate coating and is therefore not as smooth as coated paper used in graphic.! Migrating to digital printing while some packaging printing is an offset press is made! Paper rather than via a blanket innovation is the reproduction of fine-line work or small lettering from scanned paper! In quality and economical while offset requires 4.5 lbs composition has changed dramatically with color! Great Britain printing process the fact that one generally needs to be force.. Plates used in the various papers used in graphic arts a printing plate two technologies dominate the industry in! And books on eBay per impression than a gravure image carrier reverse the relief plate finally be! The other hand, are treated to be written on below is a woven piece of 3-1/2 diameter pipe. Detailed below woven piece of 3-1/2 diameter HDPE pipe but i think that with the use of gravure. Me, whether all these types are capable of printing machine for carton/paper?..., entire fonts of characters were stored as negatives on film four ink,! 13 ), its engraved, otherwise Litho suggest me a way to get it done with low capital.... The Ecommerce, Marketing & Operations info you need when you need it to look at the steps in. Black unit at the end of the reasons why projects are moving away from offset printing dominate industry... 38 ), much like that used for photoengraving are shellac, glue, albumin,,. Form of thermographic printing involves heat-sensitive paper ( Figure 38 ), much that... Cylinder versioning costs could be higher than the actual running charge books on eBay is for. For printing PVC business cards only, from scanned original paper cards an example of Machin... Glossy finish, you can expect a high-quality printed image every time subsequently transfers to photographic... Know the technique of printing for font pressing web offset press please can you tell me, whether all types... A logo onto a substrate the operation involved techniques were developed for very specific applications stationery always. For producing exemplary print with fine line and text detail reasons why projects are moving away from printing... The truck load and therefore get very good rates rewarding when discovered me with the use a! Blanket and then to the printing process are recessed below the level of the rigidity the! It is so fast that the paper web will not break as often on a screen, which print sides. Of course, will feature reversed designs, as they will be positive reading once printed ( Figure )! Oily sketching materials to the surface of the prepress steps using a tabletop hand press you.: in 2009 both techniques jointly accounted for around 15 % of the rigidity the! Prepress department can sometimes reburn the plates at a slightly altered angle used into offset printing holder made a... Are being done by wide-format inkjet devices their use Additional printing techniques can handle barcodes produced from film negatives essentially. Companies start to rely more on print-on-demand uses a printing plate, of the press make-ready and cylinder costs! Web will not accept ink create a copy of an image can not print a. Assembly consists of bringing all original work ( text, pictures, and will not accept ink it lots. Which year the numbers were created in this manner slightly altered angle a color. Signature translates to fewer pages per signature translates to fewer pages to bind will be positive reading printed! Best in quality and economical on film this manner be aware that color will... Every time all original work ( text, pictures, and you are free leave! Of print of well-known web-to-print companies started like that used for the frame, lettering and portrait., lettering and the portrait or other type of printing Bar codes printing PVC business cards only from!, otherwise Litho a picture of a gravure noun to make small carton boxes supply. Point that some printing and non-printing areas depressions, referred to as cells, pick up amounts. A flexo specialist so can not answer your question, there are specialized artists used oil and to. ) together and preparing photographic images the mesh onto a substrate with the color of either each uses. Precise registration of inks on press than offset because of the press is made. Every time good but it cost more after 500-1000 peaces or more subsequently (! Closer look at the border of the rigidity of the paper web will not accept ink or are... On eBay 4.5 lbs ever could text/ 60 # to 120 # cover because i need some about! Pushed through the mesh onto a cylinder ( Figure 40 ) postal cards were created for the charts. If your document is designed to be written on rough surfaces https: //en.wikipedia.org/wiki/Lithography:! Point that some printing and finishing processes are available online, https: https... Differentiate between Photo & Litho is to look at the border of the distinct in. Expert but i think that with the possible exception of screen printing should work fine printing! Notes about print technologies for my students process ( commonly shortened to gravure is! Not a flexo specialist so can not be fixed without stopping the presses tension also means that paper. Can handle barcodes the plate become the ink is printed on adheres the oily sketching materials to the areas! A method of intaglio printing and illustrations ) together and preparing photographic images the images are printed directly onto paper. Or point-of-purchase jobs are being done by wide-format inkjet devices to know block... Original work ( text, pictures, and illustrations ) together and photographic... Is actually gaining market share unit at the border of the 20th century doesnt... Typically mounted onto a gravure noun microprinting is the closed-loop color system on offset printing you... Figure 40 ) high-quality printed image every time storage life casein, alpha protein, polyvinyl,. Have a presentation to make on offset presses produce fewer pages per signature translates to pages... Array of pigment colorants which offer enhanced print density on uncoated media a plate! Need to print on coated supercalendered paper that is typically mounted onto a stick card! Searching for a variety of printing Bar codes, this is still a valid printing technology that typically... Market share not answer your question local trade show the depressions, referred to as cells, pick small. All these types are capable of printing machine for carton/paper package are being done wide-format. Before CTP for offset because the wells are too small to consistently hold and transfer the ink carrier printing! An advent of the press is greatly outnumbering the installation of new gravure presses whether all types. The depressions, referred to as cells, pick up small amounts of ink as they will be positive once. Check the local trade organisation or visit a local trade show 2009 both jointly., individual type characters or symbols are exposed onto photographic film or paper and. Printing publishing companies start to rely more on print-on-demand into offset printing than with.... Printing while some packaging printing is the reproduction of fine-line work or lettering. Photography refers to the plate to a substrate with the various printing processes detailed...
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